IR (Infrared / Thermal Imaging) Inspections

SolarCare Maintenance uses advanced thermal imaging to uncover issues invisible to the eye and monitoring systems.
IR (Infrared / Thermal Imaging) Inspections

Service Overview

In this service, I use infrared (thermal) imaging—by drone or handheld cameras—to “see” issues in the array that the naked eye and basic monitoring can’t catch. This allows us to find hot spots, failing modules, and electrical problems early, before they turn into major production losses or safety hazards.
🗺️ Drone IR & Mapping Calculator
Rate per MW $450
Estimated total $1,350

Deliverables: geo-referenced anomalies, severity, loss estimates; RGB/thermal overlays.

IR (Infrared / Thermal Imaging) Inspections

What We Do

Pre-inspection planning:

  • Select inspection windows with the right sunlight and temperature conditions for accurate thermal results.

  • Review site layout, stringing, and inverter locations to plan efficient flight paths or walking routes.

Thermal scanning of modules:

  • Use drone or handheld IR cameras to scan all rows of modules.

  • Identify hot cells, hot strings, bypass diode issues, cracked glass, delamination, and potential PID (Potential Induced Degradation) symptoms.

Electrical component thermal checks:

  • Thermally inspect combiner boxes, disconnects, inverters, terminations, and any exposed electrical connections.

  • Look for abnormal temperature rises that point to loose lugs, overloaded conductors, or failing components.

Data analysis and grading:

  • Classify anomalies by severity and likely root cause.

  • Link thermal anomalies to locations: row, string, combiner, inverter, so the owner or service crew can find them fast.

Reporting and recommendations:

  • Provide a written report with thermal images, visible images, location references, and a prioritized punch list.

  • Include recommendations: replace vs. monitor, warranty follow-up items, and safety-related issues that require immediate attention.

IR (Infrared / Thermal Imaging) Inspections

How It Benefits the Customer

sun-energy

Early fault detection

We catch failing modules, hot connections, and weak components before they cause outages or fires.

price-down

Supports warranty and insurance claims

Thermal images and documented reports help owners prove issues within warranty terms or justify insurance remedies.

safety

Improves system performance

Fixing the worst defects first helps recover kWh that would otherwise be silently lost.

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Reduces troubleshooting time

Instead of hunting blindly, corrective crews go straight to the specific row, string, or component we’ve flagged.

IR (Infrared / Thermal Imaging) Inspections

Options / Add-Ons

  • Annual IR inspection tied to warranty milestones or production reviews.

  • Mid-season or post-event scans (after storms, hail, or significant outages).

  • Integrated reporting with electrical test results for a full health snapshot.

Landscaping & Vegetation Management

Why This Service Matters

Accurate thermal inspections can identify hidden failures long before they affect performance or safety. This improves system reliability, reduces repair costs, and ensures proactive asset management.

Want to Uncover Hidden Issues Before They Become Expensive?

Our IR inspection service provides deep visibility into system health — fast, safe, and accurate.