DC-side inspection:
Visual inspection of modules, connectors, homeruns, cable management, and junction boxes.
Check for damaged insulation, exposed conductors, failed connectors, UV damage, and rodent damage.
Verify proper routing, support, and strain relief of DC wiring.
Combiner boxes and disconnects:
Open and inspect for corrosion, moisture, debris, or overheating.
Torque-check terminations where appropriate.
Verify fuses, breakers, and disconnects are properly labeled and match design.
Inverter inspection (DC and AC side):
Visual inspection of inverter cabinets, filters, fans, and heat sinks.
Check terminations, bus bars, and breaker lugs for signs of heat or corrosion.
Review error logs and status screens while on-site, noting recurring alarms and trends.
Grounding and bonding:
Check grounding conductors, ground rods, bonding jumpers, and grounding lugs.
Verify racks, modules, and equipment enclosures are properly bonded and intact.
Labeling and safety hardware:
Confirm that required safety labels, arc-flash warnings, and disconnect markings are present and legible.
Inspect safety switches, e-stops, and access panels for proper operation and condition.
Optional testing (if included in scope):
String-level IV curve tracing or performance verification.
Insulation resistance testing on key circuits.
Spot-check voltage, current, and harmonics at critical points.
Documentation and reporting:
Provide a detailed checklist of everything inspected.
Highlight non-conformances, “watch items,” and recommended repairs or upgrades.
Regular electrical inspections reduce the risk of electrical faults, arc faults, and safety incidents while supporting code and manufacturer requirements.
Catching loose connections, water ingress, and overheating early keeps inverters, combiner boxes, and terminations from failing prematurely.
A stable electrical backbone means fewer nuisance trips, fewer outages, and more predictable output.
The report becomes a working document to plan repairs, upgrades, and budget for future maintenance.
Combine electrical inspections with IR scanning for a unified “health check.”
Pre-warranty-expiration electrical inspection to catch anything before coverage ends.
Post-construction or post-repair verification inspections.